Boost your productivity with our state-of-the-art Automatic Z-Fold Stacker, designed for seamless integration into corrugated cardboard production lines. This advanced dry-end solution offers fully automatic conveying, creasing, pre-folding, stacking, and ejection — ensuring efficient, precise, and uninterrupted operation.

Our stacker system handles the entire process from the cut-off section to final stacking, synchronized perfectly with the production line speed. Its robust construction, intelligent control system, and advanced servo drive technology guarantee high accuracy, durability, and reduced operational costs.

• Full Automation: Automatic conveying, creasing, folding, stacking, and ejection after simple data input.
   
• High Precision Creasing: AC servo motor and encoder system achieve transverse creasing with ±1mm accuracy.
   
• Z-Fold Pre-Folding Unit: Ensures stable and clean folding of corrugated boards, maintaining high stacking quality at all speeds.
   
• Dynamic Synchronization: Real-time production speed tracking ensures smooth transitions and order changes without stopping the line.
   
• Non-Stop Stack Changing: Pneumatic support allows seamless pile switching, boosting production efficiency.
   
• Touchscreen HMI: User-friendly operation with Siemens PLC and real-time monitoring for maximum control.
   
• Remote Maintenance Ready: Integrated remote service module allows fast diagnostics and software updates.
   
• Durable and Reliable: Solid frame structure, high-end electronic and pneumatic components for long service life.
   
• Flexible Integration: Easy connection to production management and ground logistics systems for complete unmanned operation.
   
• Industrial-Grade Stability: Equipped with an industrial air conditioner to maintain optimal working conditions in any environment.
   

ParameterDetailsCreasing Width1800 mm to 2800 mmCreasing Length1000 mm / 1100 mm / 1200 mmMax Speed200 meters/minuteStack HeightUp to 1600 mmPrecision±1 mmPower Supply380V, 50Hz, 3 Phase, 4 LinesTotal Power Consumption35 kWTotal WeightApprox. 7 tons  

• Main Controller: Siemens PLC (Germany)
   
• Servo Motors and Drives: INVANCE / HCFA (China)
   
• Sensors: SICK (Germany) high-precision encoder and proximity switches
   
• Low Voltage Components: Schneider Electric (France)
   
• Pneumatic Elements: SMC (Japan) / Airtac (Taiwan)
   
• Bearings: NSK (Japan) / HRB (China)
   

• Corrugated board manufacturing plants
   
• Packaging material production
   
• High-speed logistics packaging operations
   
• Automated and smart factories seeking unmanned dry-end solutions
   

We offer flexible width options to meet your production needs:

• 1800 mm
   
• 2200 mm
   
• 2500 mm
   
• 2800 mm
   

Note: Actual production speed may vary depending on board quality.

Our Automatic Z-Fold Stacker is engineered to maximize throughput, improve product quality, and lower labor costs. Whether you are upgrading an existing production line or installing a new system, this solution is designed to bring the future of corrugated board handling to your facility.

✅ Increased productivity
✅ Consistent stacking quality
✅ Smart, future-ready technology

📞 Contact Us Today for a Free Consultation!
🌐 www.torunpack.com
📧 info@torunpack.com
📱 WhatsApp: +48 735 393 660